LED PCB Manufacturing Capability

Casyoo is a leading LED PCB manufacturer with 20 years of experience. We provide LED PCB manufacturing, SMT assembly, testing, and OEM/ODM production support for lighting brands and fixture manufacturers.

PCB Fabrication Support

We support LED PCB production based on Gerber files, drawings, stack-up requirements, board size, copper thickness, and surface finish.

LED PCB Assembly

We assemble LEDs, resistors, capacitors, ICs, connectors, terminals, and driver-related components through SMT, DIP, and mixed assembly processes.

Production Testing

We provide process inspection, electrical testing, lighting checks, aging tests, and final visual inspection according to project requirements.

Batch Production

We support prototype builds, trial production, repeated batch orders, and mass production for LED lighting manufacturers.

LED PCB Manufacturing Capabilities

Built for Reliable LED PCB Production

At Casyoo, we support LED PCB manufacturing from design file review to PCB fabrication. Also, SMT assembly, inspection, and batch delivery are available. Whether you need prototypes, trial production, or repeated mass production, we help turn approved PCB designs into stable, production-ready LED PCB boards.

CapabilityDescription
SMT ProductionAutomated LED and component placement for stable assembly quality
DIP / THT AssemblyTerminals, connectors, wires, and through-hole components supported
Component Size0402 / 0201 components and common LED parts supported
LED Package Support2835, 3030, 3535, 5050, COB, and high-power LEDs
Inspection & TestingSPI, AOI, X-Ray, electrical testing, and visual inspection
Production FlexibilityPrototype, trial run, small batch, and mass production
ESD-Safe HandlingControlled component handling, assembly, packaging, and delivery
File-Based ProductionGerber files, BOM, drawings, and sample-based manufacturing supported

From Gerber Files to Finished LED PCB Boards

1

Gerber / BOM Review

Review Gerber files, BOM, drawings, LED layout, polarity, connector position, and production requirements before manufacturing.

2

DFM Check

Our team checks manufacturability, panelization, solder pad design, substrate, copper thickness, surface finish, and thermal requirements.

3

PCB Fabrication

Boards are produced according to approved specifications, including drilling, routing, solder mask, surface finish, and panel format.

4

SMT Assembly

Solder paste printing, automated LED placement, and reflow soldering are carried out for stable LED PCB assembly quality.

8

Packaging & Delivery

Finished boards are labeled, packed with ESD-safe materials, and prepared for safe delivery.

7

Aging & Final Check

LED PCB boards can be aged under working conditions before final appearance inspection and shipment approval.

6

Inspection & Testing

SPI, AOI, X-Ray, electrical testing, lighting checks, and visual inspection are arranged according to project requirements.

5

DIP Assembly

Through-hole components, terminals, wires, and connectors are assembled when the LED PCB requires mixed production.

PCB Manufacturing Materials We Support

LED PCB manufacturing materials including aluminum PCB, FR4 PCB, ceramic PCB, and flexible LED PCB

Aluminum LED PCB

Suitable for LED boards requiring efficient thermal transfer and stable mechanical support.

FR4 LED PCB

Used for moderate-power LED circuits, control boards, and cost-sensitive PCB requirements.

Ceramic LED PCB

Supports compact, high-temperature, or high-reliability LED applications where thermal stability is critical.

Copper-Based LED PCB

Used for high-power LED modules requiring stronger heat spreading performance.

Flexible LED PCB

Supports strip, curved, compact, or space-limited LED module designs.

Custom-Shaped LED PCB

Round, linear, rectangular, panelized, and irregular LED PCB shapes can be produced according to drawings.

Inside Our LED PCB Manufacturing Facility

SMT assembly line for LED PCB manufacturing

SMT Assembly Line

DIP assembly line for LED PCB through-hole components and connectors

DIP Assembly Line

Reflow soldering process for LED PCB SMT assembly

Reflow Soldering

Solder paste printing for LED PCB assembly production

Solder paste printing

Functional testing for LED PCB boards before shipment

Functional Testing

AOI inspection for LED PCB assembly quality control

AOI Inspection

Visual inspection of LED PCB boards during manufacturing

Visual Inspection

Aging test rack for finished LED PCB boards

Aging Test

Our Value Partners

Casyoo LED PCB manufacturing value partners including LED chip and component brands

Our Order Process

Online Quote

Upload Files

Order Review

Payment

Manufacturing

Delivery

Confirm Received

Scroll to Top